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Engineering grouting systems for infrastructure and industrial construction

Soundless Cracking Agent for Rock & Concrete | qiandao

qiandao soundless cracking agent is a non-explosive expansive powder for controlled rock, quarry stone and concrete splitting. It offers 60-90 MPa maximum expansion pressure, four temperature grades and convenient 20 KG industrial packing.

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    Description

    Controlled Splitting Without Explosive Blasting

    qiandao soundless cracking agent is a calcium-oxide-based expansive powder designed to split rock and concrete through controlled pressure inside pre-drilled holes. After the powder is mixed with water and poured into the holes, hydration produces strong, sustained expansion. The resulting force creates cracks along the planned drilling line without the use of explosive blasting.

    This static demolition method is suitable for quarrying, civil construction, foundation work and selective concrete removal. It is especially useful when the project requires a controlled crack path or when conventional blasting is restricted. The final result depends on correct model selection, borehole design, the available free surface and the physical properties of the material being split.

    Key Product Benefits

    • Maximum expansion pressure of 60-90 MPa

    • Typical cracking time of 6-24 hours at 20-30°C

    • Four formulations for ambient temperatures from -5°C to 40°C

    • Designed for natural rock, quarry stone and reinforced concrete

    • Controlled crack development through pre-designed hole spacing

    • Non-explosive material supplied in 20 KG export bags

    • 18-month shelf life under original sealed dry storage

    Choose the Correct SCA Grade

    Temperature has a major influence on hydration speed and jobsite performance. Choose the grade according to the actual ambient temperature during application:

    Model Product Type Ambient Temperature Typical Season
    SCA-I High-temperature type 25-40°C Summer
    SCA-II Medium-temperature type 10-25°C Spring and Autumn
    SCA-III Low-temperature type 5-15°C Early Winter or shaded areas
    SCA-IV Freezing type -5-8°C Cold Winter

    Using the correct model helps maintain a practical working time and predictable expansion. Contact us with your site temperature if you need help selecting the right grade.

    Performance and Mixing Data

    Under standard laboratory conditions, the initial setting time is at least 10 minutes and the final setting time is no more than 150 minutes. The recommended powder-to-water ratio is generally 1:0.28-0.32 by mass. The prepared slurry should be poured into the boreholes within 10 minutes after mixing.

    The product can reach a maximum expansion pressure of 60-90 MPa. Typical cracking takes 6-24 hours at 20-30°C, although actual timing varies with temperature, borehole layout, material strength and free-surface conditions. Technical data is referenced to JC/T 506-2008.

    How to Use Soundless Cracking Agent

    1. Drill: Prepare 32-40 mm boreholes following the desired crack path. Do not exceed 42 mm.

    2. Clean: Remove drilling dust and standing water from every hole.

    3. Mix: Add the measured water and mix thoroughly until the slurry has no dry lumps.

    4. Fill: Pour the slurry densely into the prepared holes within 10 minutes.

    5. Keep clear: Move personnel away from the hole openings and allow the expansion process to develop.

    Hole depth should normally be at least 70% of the target splitting thickness. Typical spacing is 200-350 mm for natural rock and 150-250 mm for reinforced concrete. These values are general references; a small field trial should be completed before full-scale work.

    Applications

    The qiandao soundless cracking agent can be used for quarry block separation, natural-rock splitting, trench and foundation work, reinforced-concrete fragmentation and selective demolition. It is intended only for filling pre-drilled holes.

    Safety, Packing and Storage

    The mixed slurry is strongly alkaline, with a pH above 13.5. Hydration also generates significant heat and may cause slurry to eject from a borehole. Wear safety goggles, alkali-resistant gloves and protective clothing. Never look into or stand directly in front of a filled hole.

    Do not blend this material into fresh concrete or UHPC. It is not a shrinkage-compensating concrete admixture. In case of skin or eye contact, rinse continuously with plenty of clean water and seek medical attention when necessary.

    The product is packed in 20 KG woven bags with inner plastic liners. Keep the bags sealed in a dry, ventilated warehouse and protect them from rain or moisture. Shelf life is 18 months in the original sealed package. Use opened material promptly.

    Request a Product Recommendation

    Send us your ambient temperature, application material, borehole plan and required quantity. qiandao new materials can recommend an appropriate grade and prepare a project quotation.

     

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